Issue 11: September 2004
 
Editorial
Apart from regular issues of half yearly technical journal - "Steel in Construction" and quarterly newsletter - "INSDAG News" we have introduced Insdag E-news bimonthly in order to reach wider cross section of the professionals, potential steel users. The circulation is increasing very fast. Our Free Advisory help desk is available to all. Professionals interested to receive the E-news regularly may please send their email address to mail to: [email protected]. (Membership & Advisory Services Dept.)
We would be glad to publish details of any noteworthy steel intensive structures that you may have come across or executed recently. Your opinion on coverage and further suggestion will help us to improve continuously. In case you are not interested to receive free E-newsletter just mail us to: [email protected] (Membership & advisory Dept.)
 We welcome our new member Organisation
  Name Category Type of Establishment
1. Ramswarup Group ,Kolkata Associate - A Producer
2. M/s. Nagaland State Mineral Dev. Corporation Limited Associate - B Corporation
 
 Do You Know?
Steel is Environment Friendly:
Steel is completely recyclable. Half of all the annual world steel production comes from recycled material. Old steel is raw material, not waste! Unlike other materials, steel must not be burned or disposed off at waste disposal sites. Thus, steel makes a major contribution to the protection of our environment. Steel is a very environment friendly material. It also possesses greater durability compared to other materials and requires relatively low amounts of energy in its production. (Ref: www.made-of- steel.com)
Steel is everywhere in our life:
It is wiser to ask where steel is not used than trying to figure out where it is. Its presence can be felt practically everywhere starting from a design of lighter to skyscrapers. Transportation would be just as impossible without steel and also the same for medical technology. (Ref: www.made-of- steel.com)
Steel with Extraordinary Qualities:
An extraordinary type of steel has been invented that looks more like glass than metal. It is extremely strong, and developers hope it could be used for tougher medical implants or lighter aircraft. Amorphous metal alloys are generally very expensive. Those on the market are composed mostly of costly zirconium or palladium. Glassy steel could reduce the price tag of amorphous metals from $ 220/kg to less than $ 33/kg.(Ref : Steel Scenario vol 14 /M1)
 
 Happens In India
Steel Community Centre:
Sabhabhavan, constructed at Kudalasangama Bagalkot district, Karnataka is a circular structure aimed for public gatherings, stage performance, etc. It can accommodate about 5000 people. The diameter of the structure is 78 m. It is provided with double layered space frame dome roof of dia 62.584 m with a height of 15 m and radius of curvature is 40.762 m. 8.0 m high Kalasha is also provided on top of the dome with base dia of 6.0 m.The cost of the project is 3 crores.
The dome structure is made of double layered space frame arches with gird size of 2.46 m spread radially at 11.25 degree. The main members of the arches consist of CHS of grade Yst 240 (MS). The jointing system consists of hollow spherical node connectors. The connection between the main member and the hollow node is through single axially threaded HT bolts. The cladding for the space frame roof is 1.6 mm thick stainless steel of grade SS 304. The 100 mm thick glass wool supported on 1 mm thick perforated aluminium sheet is also provided below SS cladding as an acoustic treatment to the structure. Structural steel used 180MT; stainless steel cladding material used: 50MT. Entrusting agency was Kudalasangama Development Board and Architect was Chief Architect, Government of Karnataka. The entire project was executed by M/s TRFI, Bangalore.
Steel Aluminium Plant
M/s Bharat Aluminium Company is constructing new industrial set up at Kobra, Chattisgarh.M/s Lloyd Insulation Ltd has undertaken job of roof sheeting and wall cladding with Zincalume profiled colour coated steel sheet. These are being used in areas like sheds of POT Furnace, ABF I & 2, power plant. Insulation was provided for double skin walls and roofing with the help of rockloyd slab. The total scope of sheeting work is approximately 1,50,000M2. M/s Lloyd Insulation has installed the sheet profiling machine at site as shown and 203 MT of steel sheet was used for purlins processed at site (M/s. Lloyd Insulation Ltd is a member organisation of INSDAG)
Steel School Buildings
To promote the Steel Intensive buildings in the country two school buildings located at West Singbhum, Jharkand based on Light Gauge Steel (LGS) technology have been constructed by Minaean Habitat India Pvt. Ltd. for Bharat Sevashram Sangha, with support and initiative of Construction Solution Group of Tata Steel .Two buildings are Tatiba School (2215 sq. ft. consisting of 5 rooms,) and Rangalbera School (2215 sq. ft. consisting of 5 rooms.).
 
 News Flash - India
Steel gets a Human Touch:
Indian Steel Alliance (ISA), an association of major flat steel producers in the country, has unveiled its advertising campaign in Mumbai, intending to strengthen the Indian steel industry and highlight the importance of steel in day-to-day life. The campaign’s theme is ‘Magic of Steel’ and it brings to light numerous applications of steel in lives of people, which normally go unnoticed. (Ref: Steel & Metallurgy, May 2004)
Branding Wire Rods:
Bhilai Steel Plant has started branding its TMT wire rods. TMT wire rods are designed to resist atmospheric and marine corrosion. The product is used extensively as reinforcement material in the construction industry as well as in the heavy industries as wire ropes. TMT bars in various chemical compositions are rolled to different diameters ranging from 5.5 to 12 mm plain and 8, 10 & 12 mm. The controlled cooled wire rods have uniform mechanical and metallurgical properties, improved tolerance, better surface finish throughout the length of the coil and reduced secondary scale losses.(Ref : SAIL News Vol. 7 No. 3 June 2004)
Corrosion controlled pipelines:
The enormous cost of replacing corroded pipelines and other steel structures is a constant problem for engineers and designers. This ever-increasing cost is of great concern to constructors and owners all the time. The most favoured form of pipeline protection is hot applied plasticised coal tar or asphalt together with glass fibre reinforcement as outer wrap. This conventional coat and wrap system provides long term protection and is widely accepted as the most efficient corrosion prevention medium. Pipeline owners prefer three-layer Polyurethane coatings, which is one of the best available methods today. However, the cost of three layer Polyurethane coatings is extremely high. The other preferred method of coatings for underground pipelines is by the use of anti-corrosive tape. These tapes are very efficient in giving protection against corrosion and can be easily wrapped around the pipe surface.( Ref : Project Monitor 16-31 July 2004)
Steel automated car park:
The Chennai Metropolitan Development Authority (CMDA) is planning an automated car parking system either on a standalone basis or with a commercial slot near Panagal Park at T. Nagar. The site is spread over 2,358sq. mt area. The parking slot is being developed as a pilot project and its successful completion and operation may lead to similar projects elsewhere in the city. The project will be developed on BOT basis. CMDA is in the process of selecting builders and developers for the project. (Ref: Project Monitor, Mumbai, July 1-31, 2004)
Steel doors:
The modern era has witnessed a sea change in innovative use of materials, which can be attributed to changing lifestyle and aesthetics. There is an increased requirement on safety and security. Many residential and commercial buildings are opting for doors, which provide safety, security and strength apart from aesthetics. M/s Mexin International Ltd., USA specializes in manufacturing steel security doors, fire proof doors, burglarproof doors with a wood finish and aesthetic design is available in India as Mexin Doors .(Ref : The Masterbuilder Apr- May 2004 )
Custom Duty Slashes:
In a recent notification the Government announced the reduction of Customs Duty on non-alloy steel, melting scrap for iron and steel and ships for breaking. The revised custom duties include Non-alloyed steel from 10% to 5%, Ship for breaking from 15% to 5% and scrap used for making iron and steel has been abolished. Similarly, the Counter Veiling Duty (CVD) exemption has now been withdrawn on such ships and additional Customs (CVD) will now be payable on import of such ships. (Ref: JPC Bulletin July 04)
 
Around the World
Cable- Stayed Pedestrian Bridge:
A new cable stayed Pedestrain Bridge was been proposed over the river Lea, a tributary of the Thames, in southeast Britain. The unusual pedestrian bridge is planned to cross the river Lea, a tributary of the Thames, in southeast Britain. The proposed Leamouth Bridge is Y shaped in plan, splitting at the north end to form two pedestrian access ramps, one descending to ground level, the other linking to an adjacent viaduct. The 50 m long cable-stayed span simultaneously tilts and rotates out of the way of marine traffic.The structure is Y shaped in plan, splitting at the north end to form two access ramps, one descending to ground level, the other linking to an adjacent viaduct. At the nexus of the Y, located at the water’s edge, is an abutment topped by a 25 m high mast. What makes the concept unique is that it is a combination of a cable-stayed bridge and a movable bridge. Moreover, the spindle, or axis of rotation, is not horizontal; rather, it is at an angle, causing the span to rotate to the side as it rises in a graceful arc until the mast comes to rest alongside one of the bridge’s two access ramps.
The ability of the mast to rotate backward toward the access ramp will facilitate its construction. First the bridge deck will be erected in the horizontal position. Then it will be lifted into the air so that the mast, too, can be constructed in the same state. Once the cables have been installed, the bridge will be ready to rotate back into its normal, closed position. Both the mast and the main deck element will assume the form of a steel box section. A grid of lightweight steel members covered by an aluminum deck will cantilever from the main member. The span will be approximately 50 m long and have a minimum width of 4 m.(Ref :IEI News June 2004)
Sage Gateshead Building:
The curvilinear building with a dramatic shaped roof standing nearly 38m high and curved steel frame is nearing completion on the banks of the Tyne at Gateshead Quays, UK. The Sage Gateshead building will provide an international centre for music of all kinds. Two beam sizes were used for the primary supports, one 838 x 292mm, weighing 226kg/m, while the other measured 762 x 267mm and weighed 197kg/m. Beams, made from S355\2G3 grade steel, 18.5m in length were bent using both hot and cold bending technology. Over 100T of bent beam sections were supplied. The glass and steel Sage Gateshead building is due for completion in winter 2004/05. (Ref : The Structural Engineer- 17 August 2004)
The Rion-Antirion Bridge:
The Rion-Antirion Bridge, one of the world’s longest cable stayed bridges, spans the Gulf of Corinth and provides a permanent link between the Peloponnese and mainland Greece. The bridge consists of a 2,252 meter long 4 pylon cable-stayed bridge with a span distribution equal to 286 meters, 560 meters, 560 meters, 560 meters and 286 meters. The upper soil layers are reinforced with inclusions, which are 2 meter diameter hollow steel pipes 25 to 30 meters long driven at a regular spacing of 7 meters. About 200 pipes are driven in at each pier location. A three meter thick properly leveled gravel layer tops them. The stay cables are in inclined arrangements, with their lower anchorage on deck sides and their upper is anchorage in the 35-meter high pylon head. They are made of parallel-galvanized strands. The thickest cable is formed of seventy 15mm strands. The deck is 27.2 meters wide with two traffic lanes plus safety lane and a pedestrian walkway in each direction.

It is a composite structure with a steel frame made of two longitudinal 2.2-meter high plate girders on each side and transverse plate girders spaced every 4 meters.

The top slab is made of precast concrete panels. The deck is continuous and fully suspended for its total length. Four damping devices connect the deck to the top of each pier and limit the pendulum movement of the deck during an earthquake. The dynamic relative movement during the design seismic event is in the order of ± 1.30 meter while velocities may exceed 1 meter per second.(Ref : 17 August 2004 - The Structural Engineer)

Steel Transit System:

The ‘Aerobus’ arial transportation system has been planned for Weihai city of China. It consists of concrete pylons and suspension cables which are supporting a slender steel guideway. The system will link the Weihai city with Liugong Island. At first glance, the harbour crossing planned for Weihai, China, might appear to be a suspension bridge. The structure will boast the same gracefully curving suspension cables and tall towers.

The cables will support not a roadbed, however, but a mass transit system consisting of vehicles suspended from a slender steel track. Gerhard Mueller, who financed the construction of a working demonstration system subsequently dismantled, in Mannheim, Germany, developed the Aerobus concept in 1970. (Ref: Civil Engineering, June 2004, Volume 74, Number 6.)

 
News Flash - Abroad
Mobile Presentation Platform:
A mobile Presentation Platform was conceived by four engineers. Developed by Jens Schulz, Rasmus Giesel, Silke Nachtigahl, Alexander Hanowski, the profmobil allows scientists and important speakers to literally take their ideas to the common man. A few minor adjustments unfold the unassuming rickshaw into a platform for the speaker - complete with a comfortable rest and laptop link. The vehicle relies on ultra modern communications and provides for an integrated LCD display monitor to aid the speaker. The radio mike relays the speech to battery operated loudspeakers which broadcast it to the audience ensuring sustained audibility. (Ref: Indian Architecture & Building, June 2004)
 
INSDAG’S TRAINING PROGRAMMES (2004-05)
Sl. No.
Title
Dates
Venue
01.
Proposed Revision of IS: 800 7-8 Oct 04 Vellore Institute of Technology, Vellore
02.
Proposed Revision of IS: 800 5-6 Nov 04 NSS College of Engineering, Palakkad, Kerala
03.
STTP on Structural Steel Design 29 Nov-4 Dec 04 NIT, Warangal
04.
Earthquake Resistant Design of steel structures 29-30 Nov 04 JSS College of Engineering, Noida
 
PROJECT INFORMATIONS
Sl. No.
Projects Name
Description
Segment
Contact Details
01.
Sarai Kale Khan ISBT Project
The project envisages renovation and modernisation of the Inter State Bus Terminal (ISBT). The project has received the clearance from the Delhi government and is expected to be completed in two years from the date of commencement of the work
Transport Services.
Shri N.K.Sinha, Director General (RD) & ADD. Secretary.
Tel: 011-23715159/ 23731522. Fax: 23710236. Transport Bhavan, 1, Sansad Marg, New Delhi-110 001. URL: www.delhigovt.nic.in
02.
Passenger Cars (Pune) Project
Tata Motors plans to increase its passenger vehicle capacity from 1.5 lakh cars to 2.25 lakh cars per year at Pune. The expansion would include capacity expansion, product development, quality management and refurbishing its facilities.
Passenger Cars/
Multi-Utility Vehicles
Bombay House 24, Homi Mody Street, Fort, Mumbai-400 001.Tel: 022-5665 7230
Fax: 022-5665 7788. Email: [email protected] URL: http://www.tatamotors.com
03.
Shopping Mall (Bangalore)
Prestige Estate plans to set up “The Forum Retail Park” in Bangalore. The mall will focus on factory outlets and will have dedicated space of big brands and a wide range of lifestyle products. The exact location has not yet been finalised.
Plazas
Mr. Suresh Singurvelu-Project Head
303, Copper arch, III Floor, 83, Infantry Road, Bangalore-560 001.Tel: 080-5591080. Fax: 080-5591945. Email: [email protected] Url: www.prestigeconstructions.com
04.
Bridges Project
(Chennai)
The project envisages construction of 6 bridges in different locations in Chennai. The work of planning, designing and estimations are being carried out. The metro water department will undertake this project with their own funds.
Roadways
Zone-1, No.206, TH Road, Tondiarpet, Chennai-600 021. Tel: 044-25951083/25961199/25965044. URL: www.chennaicorporation.com
05.
Academic Complex (Delhi) Project
University of Delhi is constructing a multi-disciplinary academic complex and arts faculty. The project is to be completed within 18 months. Nagarjuna Constructions has bagged the contract for the project.
Community Services.
Nagarjuna Hills, Hyderabad-500 082. Tel: 040-23351753/23350381/23350214. URL: www.ncclimited.com
06.
Shopping Mall (Saket) Project
Taneja Developers is constructing a shopping mall christened ‘Southern Park’ at Saket in Delhi. The mall will have 60,000 sq ft of retail space on ground & first floors. The complex will have all other modern amenities.
Shopping Complexes
Mr. Nitish Kumar- Mkt. Manager. Cell: 9810017433. 9, Kasturba Gandhi Marg, Delhi- 110 001. Tel: 011-23731666/23731777. URL: www.tdigroup.net
Project Alert July 19, 2004
07.
Airport Project (Himachal Pradesh)
The Government of Himachal Pradesh is exploring the possibility of constructing a full fledged airport near Sundernagar in Mandi district to facilitate the landing of large aircraft. It is also considering constructing an airport near Una to promote tourism in border areas of the state.
Airports
Government of Himachal Pradesh
 
Electronic Info
www.steel-training.co.uk
www.steel.org.uk
www.autosteel.org
 
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Material has been prepared for the general information only and should not be used for specific applications without securing competent advice. While the material is believed to be technically correct, Insdag does not represent or warrant its suitability for any general or specific use and assume no liability or responsibility of any kind in connection with the information herein